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Phone: (585) 889-8780

Jim's 1967 Volkswagen Double Cab Project

This classic Type 2 Crew Cab is here at Vintage Auto for a full restoration and there is plenty to be done!

This truck has received a custom two-tone paint job in original VW colors L53 Sealing Wax Red and L472 Beige Grey,

using PPG Concept (tm) single-stage system. We will be installing full deluxe trim, IRS rear suspension, dropped spindles, 

4-wheel disc brakes, and more!

 

10/18/2007

Finish Details!

9/18/2007

Stereo Install, First Wash, Tune-up & Shakedown

Custom 8-speaker stereo install has been completed, interior and all mechanical details

have been completed as well.  Rear bumper will be installed this week, and after a final

shakedown, will be ready to ship! More details coming.

 

7/25/2007

Engine install; Details, Details

TIP: The best way to keep the paint from burning off the rear valance of your

early Type 2 is with common fiberglass header wrap.  It's standard equipment on

nearly every race car and really drops the engine temp on a hot air cooled VW.

 

Below: We just got these beauties back from metal finishing: a set of early 15" OEM Lemmerz beauty rings

will compliment the deluxe trim package as well as they did in the 1950's and 60's! 

 

7/13/2007

Suspension And More

 Wheels are stock 15" early bus wheels with Michelin Agilis rubber;

Suspension and transaxle were installed this week;

Gary, our upholsterer, handles the custom deluxe interior as Dave installs the vapor barrier;

Coming soon: Engine install, stereo, and more. Stay tuned!

 

 

7/2/2007

Assembly detail

 The double cab is really starting to come together now that all the parts are in;

Dave takes a break from assembly to bring in Jim's other Volkswagen, a 1973 convertible,

for a new transaxle.  Our popular service department is in high gear during summer months.

 

6/21/2007

Suspension kit arrives complete with brakes

Engine assembly is shaping up; more photos to follow.  The long-awaited, highly modified "landing gear" arrives,

complete with late model type 2 front disc brakes, Independent Rear Suspension kit, wheel adapters,

and rear discs as well. Custom all the way, and ready to roll!

 

6/1/2007

Still more parts arrive- Interior install begins

Since this 'Cab will be a driver as well as a looker, we've installed a heat booster kit to add to the creature comforts.

Fuel system has been plumbed, and new heavy duty German CV joints have arrived. 

 

5/24/2007

More engine parts arrive; We tear into the seat rebuild; more to come!

 

5/16/2007

Transaxle arrives; More engine assembly!

 

5/10/2007

Engine Assembly

 

5/04/2007

Engine tin

4/25/2007

Engine parts are in!

We will be building a high output 2017cc powerplant with the best of everything, stay tuned!

 

4/18/2007

This Double Cab is getting deluxe trim!

While not an original option on VW trucks, We are custom adding deluxe aluminum body trim to this one,

and it looks sharp!

 

 

4/5/2007

Fuel Tank, Wood Slats, More coming soon!

The finer details of this restoration are starting to show as one of our red oak wood slat kits is installed.

The fuel tank and firewall is in place, and the cargo areas are now complete. 

The engine parts, transaxle, and suspension will be arriving soon!

 

3/26/2007

More Assembly

All of our headlamp assemblies are carefully restored from the finest original parts & set up with

quality Halogen sealed beams.

 

 

3/16/2007

When bumpers fit this well, you know they're done right.

3/5/2007

Bumpers and Wheels

The bumpers, guards, and wheels receive a coat of primer before being painted L466 Silver Beige.

 

3/2/2007

Suspension clean-up

The front beam gets reconditioned, and door glass is assembled & installed, wheels are sandblasted, and truck

receives fresh undercoat.

 

2/23/2007

Assembly continues

We're going to be having some fun with the suspension!

The transaxle was removed and will be replaced with an IRS version.  The front beam will be reconditioned and installed with a set of dropped spindles.

Mild enough to keep a smooth ride, but radical enough for a cool custom look and good handling!

 

Installing the rear glass

2/20/2007

Paint Day #7 Black & Gray Trim Pieces

The pedals, shifter and steering column parts, Emergency brake lever, and bumper brackets are now painted.

 

 

2/19/2007

Assembly Begins

The gates are reinstalled, and adjusted.  Reassembly of the body has begun!

               

2/12/2007 -2/16/2007

Paint Day #6 (gates), polishing, lockset assembly, rear suspension arms

 

2/08/2007

Steering box returns, gathering suspension parts

The steering gear was sent out for a rebuild; Photos before (below left) and after (below right)

We have also reconditioned a set of trailing arms to begin the IRS conversion.

 

2/07/2007

Paint Day #5: The Bed

The bed was masked off and blended in with the lower section.

2/05/2007

Paint Day #4: Sealing Wax Red

The truck was reverse-masked for the second round of painting on the exterior.

2/02/2007

Paint Day #3: Beige Grey

Two-tone single-stage paint on a double cab is no easy task. Many extra hours went into proper masking and blending.

2/01/2007

Paint Day #2: engine compartment, misc.

The engine compartment was painted, and the rockers were coated with a chip-proof sealer.

 

1/25/2007

Paint Day #1: Interior

 

 

1/24/2007

Block Sanding and final detail before paint

The dust hangs in the air as we block-sand this bus and prepare it for paint!

 

1/5/2007

Fitting Wood Slats

We've designed a set of original style wood slats for VW crew-cab beds.

They are made of durable white oak with 6 coats of top quality exterior satin varnish.

We are now offering duplicates for sale. Click here for details!

 

 

1/5/2007

Time for high build primers!

Four coats of high build primer were applied, including some added tint for a guide coat.  After a bit more curing time

we will block sand this body to perfection before the top coat.

Painting a VW type 2 is no easy task (we do virtually nothing else during paint days),

and requires more than twice the amount of paint and supplies of an average car.

About two gallons of material will be applied to this truck during each stage.

Painting a VW type 2 is no easy task, (we do virtually nothing else during paint days)

and requires more than twice the paint and supplies of an average car.

About two gallons of material will be applied to this truck during each stage.

 

1/4/2007

The Steering Gear is sent out for a rebuild

 

12/22/2006

A glimpse of things to come!

All body panels have been pre-fit, straightened, and primed.  After a short recess to allow the bodywork to "cure",

(and for the holidays), we will return to this project for some high-build primer and lots of block sanding!

 

12/15/2006

Bodywork phase nearing completion

Spraying on a coat of top quality primer after straightening the panels. All doors, lids, and gates are pre-fit during this stage.

 

12/08/2006

Bodywork continues, Priming as we go

 

11/24/2006

Bodywork begins; Repairs continue

Work is in full swing on this truck; bodywork and metal repairs continue.  Back outside for a little sandblast,

lots of cleaning and sanding; all trim, doors, and gates are repaired, primed, ready to go and looking good!

Each will be checked for precise fit before the body is primed.

 

 

11/04/2006

Floors being installed

 

10/24/2006

Metal repairs

Metal repairs continue: the front and rear floors are being removed, and the cargo bed is getting a new lease on life.

More to come!

 

9/14/2006

Fun for everyone! Metal repairs have begun, the body is being chemically stripped.

 

8/30/2006

We've begun to remove the paint to see just how much repair is needed.

From the looks of it, this hard-working truck had a pretty rough life. Time for some TLC!

 

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